Sugar Mill Roller Arcing; Welding Wires; Welding Powder; Clients ; Arcing electrodes For Sugar Mills Surface Roughening Electrodes for Sugar Rolls. ESSEN 800 New and Improved Sugar Electrodes ESSEN 80 W Special Product/Exclusive Product Contact Address. ESSEN WELDING
Stick (SMAW) electrode for hard facing ( anti wear protection) of parts subject to mineral abrasion and sugar cane fibres . Recommended and proven for surface roughening of Sugarcane Crusher-Rolls in Tandem mill. Also used for anti wear protection on cane knives ,cane feeders, and shredder hammers. Increases crushing efficiency and roller life.
However, for sugar roll roughening (globular-metal), the electrode should be used in a dot or broken are method similar to a brushing technique. Roller Arcing: The process of surface treatment of sugar mill feed rolls is the depositing of wear resistance cane gripping globular points on the sides and tips of roll teeth.
2015-9-16 rebuilding broken roller teeth. GOLD 1037or HB 64S are special electrodes with high chromium carbide elements for hardfacing of sugar mill rollers. The weld deposit will give high wear resistance improve gripping of sugar increasing production efficency Hardness: ~ 61 HRC Metalrecovery approx 200 % SUGAR ROLLER ELECTRODE 1037 ROLL TEETH REPAIR
2021-2-1 The Roller Arc is a Trademark protected copper coated flux cored wire primarily for the “open arc” surfacing of cast iron sugar mill rolls. Often used “in situ” during cane crushing, the chromium carbide/austenitic iron deposit of Roller Arc gives mill roll teeth an enhanced gripping action and superior resistance to abrasive wear.
2017-9-18 Roller Arc is a Trademark protected copper coated flux cored wire primarily for the “open arc” surfacing of cast iron sugar mill rolls. Often used “in situ” during cane crushing, the chromium carbide/austenitic iron deposit of Roller Arc gives mill roll teeth an enhanced gripping action and superior resistance to abrasive wear.
2021-3-12 Roller Rod maintenance electrode for the hard surfacing of in service sugar mill rollers. Often used “in situ” during cane crushing. The Martensitic chromium carbide iron deposits of Roller Rod gives mill roll teeth an enhanced gripping action. Deposits have exceptional abrasion resistance and withstand moderate to heavy impact levels.
2021-3-12 A Report on Roller Arcing Success Story India Extracting juice from sugar cane to make sugar involves squeezing shredded cane between large rotating rollers. Grooving of the cast iron roller surfaces and subsequent arcing of the teeth profile with globules o
2019-9-16 Roller arcing on the tapered face of the disc was carried out using the Elarc Mill Arc 80 shielded metal arc welding electrode, which is specifically designed to deposit discrete hardfacing welds on rotating mill rollers made of grey cast iron. The chemical composition of the electrode
ESSEN WELDING ALLOYS PVT LTD, PUNE (Formerly known as Asugar Engineers Pvt Ltd, Pune.) was established in year 1988 to provide the total welding solutions to various industries with the help of wide range of special purpose welding electrodes & welding alloys.